LCR FP HTA-GT2868R Build

DaNnY_LaD

Big Turbo Leon Cupra R
Jun 2, 2007
4,814
1
Manchester,Walkden
www.myspace.com
Righto I though Id do a Bt Thread for people to Follow as My RR is about everything lol..

Anyway Il Start this is a INA Engineering BT Build kit And a fully Built Motor with OE Displacment On a Cast Top mount Manifold along with a FP HTA 68R...


I First started off with the Engine along with striping it down and then Starting from the Base and building upwards.

My ''OLD'' K04 Setup removed..
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Once that was done i Began to strip the motor down and start to order the following bits

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Then Stripped down the OEM Pistons and Fitted My DM Rods and Cleaned them up..

Before:
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After:
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Now With it Hone'd and the Block Clean we started to build the bottom end up:
Degreased Sump
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New Pistons Fitted With New OE Rings,ARP 2000+ Bolts & Veins C'Rod Bearings
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Once that Was Complete It was on with the BAM Head Rebuild...With the horror storys i was hearing i could'nt do this on my Own So i got a Really Good friend todo it for me..


New Ferrea 1x Peice Exhaust Valves & Veins OE Inlet Valves Along with Full Cylinder Head rebuild gaskets & Followers Ect.
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DaNnY_LaD

Big Turbo Leon Cupra R
Jun 2, 2007
4,814
1
Manchester,Walkden
www.myspace.com
Time to Fit INA Oil & Coolant Line kit:
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Once that was all sorted i Done a DIY Front Relocation kit on my GFB Bov:
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New FP HTA GT2868R .84 Turbo Charger Arrived from INA :D
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Then I a Quick trip to AwesomeGTI one Saturday morning and Got my Bench Mapped ECU with revo stage 3:
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DaNnY_LaD

Big Turbo Leon Cupra R
Jun 2, 2007
4,814
1
Manchester,Walkden
www.myspace.com
Then a Few more Bits From INA Deka Siemens Injectors & Spacers,RS4 maf and a few Other bits and bats:
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Some track Density Engine Mounts too(Gearbox had already been fitted)
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I desided to declare my Car sorn as i was no longer using it and the MOT ran out too so : But Speaking to Issam I bought a few more Parts and fitted them:

INA 2.0 tfsi Coilpacks & adaptors:
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Deka 630cc Injectors Fitted:
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Then i had some time coming up to christmas so i got the Tubby Mounted :
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Snug Fit:
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DaNnY_LaD

Big Turbo Leon Cupra R
Jun 2, 2007
4,814
1
Manchester,Walkden
www.myspace.com
Once that was all done it was on with the Tip...Which i thought was going to be a utter pain...But it took me around 1hr to Mock up.:
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Once the sensor was fitted:
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i Ended up making the Bov Pipes and fittment:
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While doing all this i was Asking round for prices and places for people to make my exhaust But seems they werent even interested in my £££....So i desided to bite the bullet and make one my Self out of T304 Stainless And v-band connectors:
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DaNnY_LaD

Big Turbo Leon Cupra R
Jun 2, 2007
4,814
1
Manchester,Walkden
www.myspace.com
Once we had it mocked up with MIG it was time ask a favour from Chris's dad to TIG it up for me :D
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was then time to Heat wrap it :d
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I was pondering if my OE LCR charge would fit...So a quick mock up and it was ever so slightly out...then i desided to nip the Baffle off and Mock the ali Joiner i had spare to the charge pipe along with the Boost Nipple too

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And this is were i am at the moment i have taken all the parts off to Paint and ive orderd all the rest of my Little bits to finish it off but with it being christmas it should be some time this week..
 

DaNnY_LaD

Big Turbo Leon Cupra R
Jun 2, 2007
4,814
1
Manchester,Walkden
www.myspace.com
Just 1x Coolant Return to make Plus One charge pipe Needs welding up and painting....thats that :D

Il let the pictures do the talking for once..

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Fill up with nice Oil :d
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Then a quick Wash as i hadnt touch her with water since September LOL

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x637ufs

Guest
alright danny was wondering if you could tell me what parts u all needed to buy to get ur car running am in the process of putting the garrett turbo on my lcr just wondering if u could help me with what i all need to get the car from ko4 to garrett n running again a aknow about internals just needing to k ow about fuel rail injectors coils adaptors brackets fuel lines oil lines manifold hear a few things but since uve done it to urs best person to ask thanks alot if u can help me out ,

mike
 
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