:( Leon Cupra currently having Stage 2+ remap, low on Power!!!

phillbriggs

Active Member
Dec 15, 2010
79
0
Hi there guys hope some of you can help me work out what is going on with my car as its low on power during its current on going Stage 2+ Remap, its a 2007 LEON CUPRA 2.0 TFSI BWJ ENGINE, MANUAL.

Ok so after about 6 months of owning my car I installed a Full turbo back Miltek exhaust system, consisting of large bore downpipe, high flow sports cat, non resonated center section and Remus sports rear silencer.

The next year I had the car remapped by Angel Tuning but had it put on a rolling road @ FMS local to me before and after the remap.

Before the remap the car was tested @ 251.4 bhp / 219 ft-lbf (Exhaust system showing good performance increase)

After the remap the car tested @ 294.6 bhp / 273 ft-lbf :D

Not sure what map Angle tuning used as im positive they dont design there own.

Anyway I have since fitted the below hardware to the vehicle over the last few years:

  • FORGE FRONT MOUNTED TWIN INTERCOOLER
  • GFB DV WITH LATEST PISTON DESIGN
  • HPFP INTERNALS
  • FORGE TWINTAKE FORCED INDUCTION KIT
  • REVO PCV DELETE
  • CTS TURBO DISCHARGE PIPE
  • CTS INTERCOOLER TO THROTTLE BODY PIPE

Now the car ran fine with these hardware upgrades fitted but obviously not getting the full potential until it has the software side sorted. I also noticed the fuel mixture probably wasn't great as there was alot of farting and popping from the exhaust but I liked that lol. And i out this down to the intercooler and upgrades.

However the weekend before the remap was booked the uprated internals off the fuel pump failed so I had to re-install the standard internals. [:@] I also replaced the coils and plugs.

Now the car went to be remapped last week by the same company that previously did the rolling roads a few years ago FMS, they carried out a rolling road before and after the remap.

However the rolling road before the remap tested @ 310 bhp !!!!!

Now I was surprised by this given the amount of hardware upgrades installed though it would be higher, anyway they then remapped the car and it only tested @ 329 bhp !

So as far as im aware im around 30 bhp short, however how much will running a standard HPFP possibly effect the map and power????

The tuner said to me that the fuelling seemed ok and the mixture was good if not only a touch leaner during boost. But neither of us could see that that would make up for 30 bhp loss. The car runs and drives fine with no obvious problems. Its also run on high Octane V Power or Momentum all the time. I made sure everything including the air filters and MAF were nice and clean before the car went etc and the car also had no fault codes stored on the ecu.

Now Ive only ever installed parts to the car that I have reviewed (mainly via this forum) and have been proven to work properly and advantageous to the cars performance, I realise there are mixed opinions on the induction kit and that the PCV isnt performance related.

Ive spoken to lots of big and small tuning companies including AMD & REVO, pragmatic tuner, awesome and have been told the car is currently what they would class as Stage 2+, they have all given figure of high 300's (370-380) and others have said they would aim for a MINIMUM of 360 bhp given the cars current spec. I have seen lots of people on here with cars of at the same stage if not with less hardware fitted producing much more power than what mine is currently. I appreciate all rolling roads will read differently and some tuners will raise figures to make them look better etc, but I think from the previous runs on this rolling road that its pretty accurate.

Now i went and test drove the car and wasnt super impressed, it was quicker but had some lag and not much low end power around 2k revs. Spoke to the tuner and told him from what ive read and driven it should be much quicker, smoother and at least 360 mark. He still has the car and is going to take another look at the map this week and speak to some specialist he knows. He also mentioned that he had increased the boost pressure by around 5%. However this is over the standard manufacture map not a extra 5% on the old map. Now He had to build the map of the original manufacture map which he copied of the car years ago as the map that Angel Tuning had installed was locked and he couldn't download or copy it so had to overwrite it.

Does anyone have any advice or ideas on what might be going on here, any help much appreciated or any cross references to other cars.

Thanks
 

phillbriggs

Active Member
Dec 15, 2010
79
0
Here are the before and after rolling road tests for the FIRST remap by Angel tuning.

Before:

FMS2001.jpg


After:

FMS001.jpg
 

betty_swollox

Richie
Feb 15, 2011
5,497
6
Washington
If you don't have uprated internals then it isnt capable of running stage 2+ power mate???

that will make a MASSIVE difference.

Stage 2 is sports cat/induction kit

stage 2+ is sports cat/induction kit/uprated HPFP (bigger intercooler isnt required but helps alot)

The forge twintake isnt the best for gains from what people have mentioned on here


with your set up you should probs only really be seeing about 320???

Someone on here just got his car remapped to stage 2+ and that is only putting out 345BHP, so you shouldnt be too disappointed since you're only at stage 2
 
Apr 6, 2010
543
1
I'd remove the gfb DV and put on a rev g and the forge twintercooler causes more lag over standard intercooler
 

jreedy

turbo'd ep3- Fr tdi leon
May 13, 2008
369
1
sheffield
If you don't have uprated internals then it isnt capable of running stage 2+ power mate???

that will make a MASSIVE difference.

Stage 2 is sports cat/induction kit

stage 2+ is sports cat/induction kit/uprated HPFP (bigger intercooler isnt required but helps alot)

The forge twintake isnt the best for gains from what people have mentioned on here


with your set up you should probs only really be seeing about 320???

Someone on here just got his car remapped to stage 2+ and that is only putting out 345BHP, so you shouldnt be too disappointed since you're only at stage 2



As said your currently running stage 2 mods with your set up mate, anything above 320 is good for stage 2 power so your not far off

I ran 345 Bhp & 330 ftlb's.... I'm still on stock clutch so niki gower at r.t.e.c.h didn't wanna push it to much. Also I'm on stock cooler so the inlet temps were pretty hight when mine was getting mapped..... That and the fact that it was 28 degrees the day I got mapped.

Once I've got a S3 cooler and stronger clutch on I'll be going back to r.t.e.c.h again..... Should hopefully see owt upto 370-380 then

Me personally if I was you I'd go to a specialist for a map..... Don't get me wrong angel tuning seem like a good company (there diesel maps especially) , however there's better tuners for the Tfsi lumps out there

Before I was mapped I narrowed it down to 3 places- awesome gti for APR software. Statller for Revo or GIAC software. Or a custom R.t:e:c:h map

Obviously I chose the last choice and I'm so happy I did
 

ibizacupra

Jack-RIP my little Friend
Jul 25, 2001
31,333
19
glos.uk
Get a proper fuel pump and some APR software and you will see 360-380bhp easily.

Not as easy as you describe on a realistic dyno

op needs more mods and some data logging to get a handle on how its performing now, and it will need an hpfp upgrade for more.
 

phillbriggs

Active Member
Dec 15, 2010
79
0
HI thanks for all the replies, so are we saying that having the HPFP internals makes the car Stage 2 +, I knew the pump made a difference but didint think it would be that much, can the pump and changing the map a bit to suit really give 30-40 bhp more???

Yes i appreciate there are varied opinions on the intake and the gfb dv, I was going to try a power test with the gfb dv removed and see what difference it makes once the car was done, its running the latest revision (G) dv as well.

The car isnt getting its stage 2+ remap at Angel tuning, I would never use them again after the first time, the car is getting mapped by FMS and ive known the guy for ages and he is known for being able to get the full potential out of cars.

Sorry guys I havnt got any data reading or values but can maybe ask the guy if he can print something along them lines off.
 

betty_swollox

Richie
Feb 15, 2011
5,497
6
Washington
HI thanks for all the replies, so are we saying that having the HPFP internals makes the car Stage 2 +, I knew the pump made a difference but didint think it would be that much, can the pump and changing the map a bit to suit really give 30-40 bhp more???

Yes i appreciate there are varied opinions on the intake and the gfb dv, I was going to try a power test with the gfb dv removed and see what difference it makes once the car was done, its running the latest revision (G) dv as well.

The car isnt getting its stage 2+ remap at Angel tuning, I would never use them again after the first time, the car is getting mapped by FMS and ive known the guy for ages and he is known for being able to get the full potential out of cars.

Sorry guys I havnt got any data reading or values but can maybe ask the guy if he can print something along them lines off.


Pump makes a BIG difference.

I've been told that stage 2 (which feels rapid to me) compared to stage 2+ is like night and day

I've never heard of fms mate

I'm probs running about 320bhp atm, I should see around 350/360 with uprated hpfp
 

phillbriggs

Active Member
Dec 15, 2010
79
0
Wow I really didnt expect the fuel pump to be able to make such a difference, I know buying a whole pump is the best way but cant afford that at the moment, are just the autotech or other brand internals ok for stage 2+?? loads of people seem to run just internals on here.

Also does anyone know what kind of % the boost is normally increased by from std?? 5% seemed low to me.
 

LeonCR

Active Member
Oct 22, 2009
2,389
2
fuel pump makes the most difference to mid range torque, there wont be a massive gain in peak power, to be honest looking at your set up it seems a little made up of parts that don't do the jobs very well.

Also i would look into some decent mapping as what you have now doesn't seem to good
 

phillbriggs

Active Member
Dec 15, 2010
79
0
fuel pump makes the most difference to mid range torque, there wont be a massive gain in peak power, to be honest looking at your set up it seems a little made up of parts that don't do the jobs very well.

Also i would look into some decent mapping as what you have now doesn't seem to good



Ok, so what parts do you think dont work best?
 

graememgparker

Active Member
Aug 24, 2011
221
0
Yuuuup .... thats good power considerring you dont have the uprated pump or internals! Dunno why anyone has told u you achieve 360+ without the fuelling capabilities
 

phillbriggs

Active Member
Dec 15, 2010
79
0
He's listed awesome and revo, I'm surprised that they've said its possible???

Hi there, no please understand when I spoke to the tuners including revo and awesome the car had uprated HPFP internals.

What I was trying to find out is whether the uprated fuel pump and integrating it with the software can achieve around 30 bhp extra, or whether there may be a issue with the car or mapping.

But from what I have read here the fuel pump really does make the difference so I will have to get it sorted.
 
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