Condensation In light clusters

Dec 28, 2019
7
1
Hi all, has anyone else experienced condensation in any of their lights? Is there a common issue here or am I really unlucky to have condensation in my front right headlight and back left outer light cluster? my leon cupra is a 2015 model and only done 27000 miles Thanks in advances
 

Hag

Active Member
Sep 15, 2018
399
193
Hi all, has anyone else experienced condensation in any of their lights? Is there a common issue here or am I really unlucky to have condensation in my front right headlight and back left outer light cluster? my leon cupra is a 2015 model and only done 27000 miles Thanks in advances

Standard on most lights nowadays to be honest. One of the big brands released a statement about something to do with atmospheric pressure causing it and blah blah even on new and nearly new


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Mr Pig

Active Member
Jun 17, 2015
2,628
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I bought a 2016 Leon with condensation in one light and full-moo water in the other. Dealer replaced the bad light but yip, the brand new light now has condensation in it!

Thing is, we have a 2014 Leon that has never had any condensation in the lights, ever. So it can be done. Why they don't, I don't know.
 

Mr Pig

Active Member
Jun 17, 2015
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I think it's pretty shite myself. If they made the units properly they would not leak.
 
Dec 28, 2019
7
1
I thought there might of been a chip or crack but I can’t find any‍♂️ The car has been stood around for nearly 6 months and only recently have I been taking it out on a weekend, maybe and hopefully that has something to do with it!?
 

Mr Pig

Active Member
Jun 17, 2015
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How can one set of lights be perfect for years and another have water in from the word go? They are not all coming out of the factory the same.
 

Fozzy84

Active Member
Apr 23, 2012
252
137
The lights aren’t completely sealed. And LED’s don’t get hot enough to dry them out like other bulbs would. Just one of those things you have to live with I guess
 
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Mr Pig

Active Member
Jun 17, 2015
2,628
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The lights aren’t completely sealed. And LED’s don’t get hot enough to dry them out like other bulbs would. Just one of those things you have to live with I guess

So how come my 2014 car has covered 70K miles without a drop of moisture in the headlights? Why can't they build all the lights like that?
 

BigJase88

Jase
Apr 20, 2008
3,767
1,069
So how come my 2014 car has covered 70K miles without a drop of moisture in the headlights? Why can't they build all the lights like that?
Seat won’t build the lights themselves. That will be contracted out to another company such as hella or another light manufacturing company.

the supplier of the lights may even change through a car’s life on the production line dependant if can be sourced cheaper elsewhere things like that
 
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Mr Pig

Active Member
Jun 17, 2015
2,628
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Seat won’t build the lights themselves. That will be contracted out to another company such as hella or another light manufacturing company.

I know, the lights are made by Valeo, but it doesn't matter who makes them. The point is that it's clearly possible to make lights that don't collect water, as some cars have them. So why aren't all lights made that way?
 
Dec 28, 2019
7
1
I know, the lights are made by Valeo, but it doesn't matter who makes them. The point is that it's clearly possible to make lights that don't collect water, as some cars have them. So why aren't all lights made that way?
I would imagine it depends on different environments and conditions of where your car is. Mine has been stood up for most of the last 6 months and in an area away from any sun so maybe that played a factor
 

SRGTD

Active Member
May 26, 2014
2,417
1,300
My V40 LED headlights never had any condensation, both Seats i had did. Even on heat generated Bi Xenons

It seems that not all Volvos are immune from condensation in the headlamps, including the V40;

https://www.volvov40club.com/threads/condensation-inside-the-xenon-headlight-unit.25466/

https://www.volvoforums.org.uk/showthread.php?t=261221

https://forums.swedespeed.com/showthread.php?309801-Headlight-Condensation

A quick Google search and BMW, Mercedes, Audi, VW and Skoda also seem to suffer from the same issue. I dare say a search on other specific manufacturers vehicles will show this isn’t just a problem specific to Seat and the manufacturers listed above.

For me, I’d not be too concerned at a small amount of misting inside the headlamp, but I would consider ‘excessive’ condensation (e.g. where the entire inside of lens is covered in large water droplets and / or the presence of actual pooling of water in the headlamp unit) to be unacceptable. A forum member over on golfgtiforum.co.uk recently had a headlamp unit on their Golf GTI replaces under warranty because of excessively heavy condensation inside the headlamp unit.
 
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BoomerBoom

Active Member
Jun 1, 2018
701
252
It isn't possible to make a truly sealed headlight, the pressure differences created by atmospheric changes or heat cycles would split the seals or distort the lens.

So they have to breath and, as they cool, breathing in damp air this time of year if you've been driving in the dark. That moisture won't get expelled as the unit heats up on the next cycle, so you get a buildup of condensate when the lens is the coldest surface.

The breather pipe should have a filter (not present in the pre FL model hence why the dust problem) and preferably a vapor barrier, which will negate the problem, but obviously still not in these current Valeo lights.

You could place a bag of dessiccant inside the headlight, or gently dry it with a hairdryer or wait until a sunny day, park it facing the sun and leave the rear caps off for a few hours.

Without a vapor barrier on the breather pipe then the condensation will return, every time you use the lights on a damp night you'll add a little more but it's not an MOT failure or warranty claim unless the light is dripping inside with a split seal.
 
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