fab'd manifold

Feel

Veedubya 'velle
Jun 12, 2003
4,918
2
Midlands
ibizacupra said:
It is the heat input yes.. and yes it warps easy as...
MIG will lay the weld down fast faster than I can add filler to TIG (probably just me mind you)

lots of tacks first, but shrinkage is shrinkage and stst loves to expand and shrink with heat/cool

hopefully get the hang o fit.

used 85amps on 2.77mm wt fittings to 10mm flange

You'll probably be alright when you're just doing sch10 to sch10 - you won't need as much filler. You could always get some bigger rods :D
 

F2 Stu

I. Am. Legend.
Oct 4, 2001
5,577
0
Crawley, UK
Visit site
I'd bolt the flange/manifold to a spare head (you must have one of these)

reduces the bananering and acts as a heat sink.

I'd tig it all the way, sure it takes a whiles but you can use different diameter filler wires etc to speed things up
 

ibizacupra

Jack-RIP my little Friend
Jul 25, 2001
31,333
19
glos.uk
Do you know what you are looking for scotty?

gasless MIG is more common DIY (Clark weld SIP etc), as is MIG with bottles (cheaper wire) - small bottles from local motorfactors etc (£12 each)

TIG is expensive (relative to MIG) - kit wise.
DC inverter kits are nice.
 

Feel

Veedubya 'velle
Jun 12, 2003
4,918
2
Midlands
This is a bit off topic, perhaps a new thread would be better.

I wouldn't mess about with the small disposable bottles if I were you - they don't last and I'm sure they leak when stored. Which means whenever you go to do a job you're always out of gas.

It does make it easier for having different gasses though, and while full size bottle rental is not cheap but you do get a much better choice of gases. If you do it right you can swap and change gas types and pay only one bottle rental, or have a gas for a one-off job without paying rental if you get the bottle back over a weekend for example. The MIG plants for small bottles and large bottles are essentially the same, but just have a different regulator - I think a regulator for the disposable bottles is about a tenner, so I have both. The large bottle MIG plants usually only take 15kg reels of wire. A 15kg reel of 308 (stainless) wire is about £100. Chopping and changing between mild, stainless and ally isn't that easy as you might think as you have to have different gases and you have to do a full clean down/change the liner etc between different materials otherwise you can get contaminated welds (esp. switching to ally from mild/stainless).

I don't know anything about the gasless MIGs, apart from the wire is expensive and limited in choice and that they're not as good as normal MIG as you don't get the control. Fine for welding gates etc :D

I always wish I'd have gone for an inverter kit, but getting all the bits and bobs together is very expensive.

Surprisingly large amount of welding stuff on eBay - I got a deal on a new Clarke 160 Turbo on there last year. But if you're a bit of a noob I would get friendly with a local Engineering and Welding supplies place and perhaps pay a bit over the odds for the free advice you'll get. If they're flogging you a welder, make sure you can get spare parts by coosing a branded one.

You'll want screens, grinders, grinding discs etc etc, all from your local welding place...
 
Last edited:

ibizacupra

Jack-RIP my little Friend
Jul 25, 2001
31,333
19
glos.uk
My TIG plant cost me just under £2K 3 years ago, (its ac/dc cos I want to be able to weld ally) - my MIG welder (ancient and well abused over the years of welding wrecks back together in my early years) cost me £120 for a Pro 90 MIG Clarke weld. Its not a good welder (was better when new) but its done me proud. I use 1/2 size bottle, which from BOC costs me £46/year rental.

TIG is on 99.999% Argon full size bottle.
 

Feel

Veedubya 'velle
Jun 12, 2003
4,918
2
Midlands
My half size bottle is £56/year from Energas. Mind you, they have a distributor 5 mins up the road. Can't remember fill charge though.

Full size bottle from them is about £120/year rental, IIRC.

Like Bill says, if you're going TIG, you really want to get a ac/dc
 

ibizacupra

Jack-RIP my little Friend
Jul 25, 2001
31,333
19
glos.uk
Yumann said:
Phil whats the difference between an inveter tig welder and a normal tig welder?

Cheers

A normal TIG is typically inverter..
DC only tho as a rule.

AC/DC units allow for welding of aluminium (AC) and can have pulse mode, HF start etc
 

SHARKY

Guest
Sorry Bill just noticed this thread
This one will fit your Ibiza








This one is for Vf34 or Vf22 but you can put a garrett on it just need different flange
 

ibizacupra

Jack-RIP my little Friend
Jul 25, 2001
31,333
19
glos.uk
SHARKY said:
Sorry Bill just noticed this thread
This one will fit your Ibiza








This one is for Vf34 or Vf22 but you can put a garrett on it just need different flange

they look good.
damn i see this now. :doh:

my new mani will be ready along with its new DP on friday.
DP exit on yours would be more difficult for servo clearance tho on rhd car and my compressor would touch brake lines on bulkhead
 

ibizacupra

Jack-RIP my little Friend
Jul 25, 2001
31,333
19
glos.uk
m0rk said:
move brake lines?

just replace with flexi's & run wherever :D

I'll stick with my mani i think.
it will be commercially available when its proven on mine.
T3 flanged and IHI flanged to suit.
RHD and ibiza friendly. (which has to be one of the most demanding installs of 1.8T & BT)
 
Progressive Parts, performance parts and tuning specialists