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LCR FP HTA-GT2868R Build

Discussion in '(Archived) Engine Discussion and Tuning' started by DaNnY_LaD, Dec 26, 2011.

  1. DaNnY_LaD

    DaNnY_LaD Big Turbo Leon Cupra R

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    Righto I though Id do a Bt Thread for people to Follow as My RR is about everything lol..

    Anyway Il Start this is a INA Engineering BT Build kit And a fully Built Motor with OE Displacment On a Cast Top mount Manifold along with a FP HTA 68R...


    I First started off with the Engine along with striping it down and then Starting from the Base and building upwards.

    My ''OLD'' K04 Setup removed..
    [​IMG]

    Once that was done i Began to strip the motor down and start to order the following bits

    [​IMG]
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    Then Stripped down the OEM Pistons and Fitted My DM Rods and Cleaned them up..

    Before:
    [​IMG]

    After:
    [​IMG]

    Now With it Hone'd and the Block Clean we started to build the bottom end up:
    Degreased Sump
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    New Pistons Fitted With New OE Rings,ARP 2000+ Bolts & Veins C'Rod Bearings
    [​IMG]

    Once that Was Complete It was on with the BAM Head Rebuild...With the horror storys i was hearing i could'nt do this on my Own So i got a Really Good friend todo it for me..


    New Ferrea 1x Peice Exhaust Valves & Veins OE Inlet Valves Along with Full Cylinder Head rebuild gaskets & Followers Ect.
    [​IMG]
    [​IMG]
     
    #1 DaNnY_LaD, Dec 26, 2011
    Last edited: Dec 26, 2011
  2. DaNnY_LaD

    DaNnY_LaD Big Turbo Leon Cupra R

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    Time to Put it back together..

    [​IMG]

    While i was at it i received a few Bits and Also Started to clean and paint Parts too:

    INA 70mm TB upgrade :

    [​IMG]
    [​IMG]
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    During:
    [​IMG]
    [​IMG]

    Fitted:
    [​IMG]
    [​IMG]

    All Parted Parts:
    [​IMG]
    [​IMG]
     
  3. DaNnY_LaD

    DaNnY_LaD Big Turbo Leon Cupra R

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    Head Now Torque'd Down and Fitted Along with Gates performance Timing belt kit & Bottom pulley for INA:

    [​IMG]
    [​IMG]
    [​IMG]


    New INA Top Turned up:
    [​IMG]

    fitted:
    [​IMG]
    [​IMG]

    Engine Engine as it stands at the moment:
    [​IMG]
     
  4. DaNnY_LaD

    DaNnY_LaD Big Turbo Leon Cupra R

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    Time to Fit INA Oil & Coolant Line kit:
    [​IMG]

    Once that was all sorted i Done a DIY Front Relocation kit on my GFB Bov:
    [​IMG]
    [​IMG]

    New FP HTA GT2868R .84 Turbo Charger Arrived from INA :D
    [​IMG]
    [​IMG]
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    Then I a Quick trip to AwesomeGTI one Saturday morning and Got my Bench Mapped ECU with revo stage 3:
    [​IMG]
     
  5. DaNnY_LaD

    DaNnY_LaD Big Turbo Leon Cupra R

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    Then a Few more Bits From INA Deka Siemens Injectors & Spacers,RS4 maf and a few Other bits and bats:
    [​IMG]
    [​IMG]

    Some track Density Engine Mounts too(Gearbox had already been fitted)
    [​IMG]

    I desided to declare my Car sorn as i was no longer using it and the MOT ran out too so : But Speaking to Issam I bought a few more Parts and fitted them:

    INA 2.0 tfsi Coilpacks & adaptors:
    [​IMG]

    Deka 630cc Injectors Fitted:
    [​IMG]

    Then i had some time coming up to christmas so i got the Tubby Mounted :
    [​IMG]

    Snug Fit:
    [​IMG]
     
  6. DaNnY_LaD

    DaNnY_LaD Big Turbo Leon Cupra R

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    Once that was all done it was on with the Tip...Which i thought was going to be a utter pain...But it took me around 1hr to Mock up.:
    [​IMG]
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    Once the sensor was fitted:
    [​IMG]

    i Ended up making the Bov Pipes and fittment:
    [​IMG]


    While doing all this i was Asking round for prices and places for people to make my exhaust But seems they werent even interested in my £££....So i desided to bite the bullet and make one my Self out of T304 Stainless And v-band connectors:
    [​IMG]
     
  7. DaNnY_LaD

    DaNnY_LaD Big Turbo Leon Cupra R

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    Once we had it mocked up with MIG it was time ask a favour from Chris's dad to TIG it up for me :D
    [​IMG]
    [​IMG]

    was then time to Heat wrap it :d
    [​IMG]

    I was pondering if my OE LCR charge would fit...So a quick mock up and it was ever so slightly out...then i desided to nip the Baffle off and Mock the ali Joiner i had spare to the charge pipe along with the Boost Nipple too

    [​IMG]
    [​IMG]

    And this is were i am at the moment i have taken all the parts off to Paint and ive orderd all the rest of my Little bits to finish it off but with it being christmas it should be some time this week..
     
  8. sambryant

    sambryant RoadRunner meep meep

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    very nice danny. i may have to pick your brains at some point :)
     
  9. IbizaAlex

    IbizaAlex AKS tuning

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    Good luck with finding them! Lol. :p


    Almost there Danny. Been a long turbulent ride getting there. I almost have more texts from you than my Mrs!
     
  10. DaNnY_LaD

    DaNnY_LaD Big Turbo Leon Cupra R

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    Stfu Alex and go back in your corner...I paid for pics of misses and never received them .fail!

    Big thanks though Alex so we stopping these filthy texts now?


    Sam help your self
     
  11. IbizaAlex

    IbizaAlex AKS tuning

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    You wouldn't be able to stop the texts! Too much to loose now. :rofl:
     
  12. chris_200120vt

    chris_200120vt MR carbon fibre

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    after seeing those v bands going to do mine in them , curse you danny lol :cartman:
     
  13. DaNnY_LaD

    DaNnY_LaD Big Turbo Leon Cupra R

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    Just 1x Coolant Return to make Plus One charge pipe Needs welding up and painting....thats that :D

    Il let the pictures do the talking for once..

    [​IMG]
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    [​IMG]


    Fill up with nice Oil :d
    [​IMG]

    [​IMG]
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    Then a quick Wash as i hadnt touch her with water since September LOL

    [​IMG]
     
  14. DaNnY_LaD

    DaNnY_LaD Big Turbo Leon Cupra R

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    What is the best way to calc out bhp with a 1.8 engine,48lb/min wheel,.86 housing & 14.5psi of boost?
     
  15. grahams81

    grahams81 Active Member

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    Bills dyno....:D
     
  16. underpressure

    underpressure Active Member

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    :lol:
     
  17. virdi

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    So what power did this make.?
     
  18. x637ufs

    x637ufs Guest

    alright danny was wondering if you could tell me what parts u all needed to buy to get ur car running am in the process of putting the garrett turbo on my lcr just wondering if u could help me with what i all need to get the car from ko4 to garrett n running again a aknow about internals just needing to k ow about fuel rail injectors coils adaptors brackets fuel lines oil lines manifold hear a few things but since uve done it to urs best person to ask thanks alot if u can help me out ,

    mike
     

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