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The Leon is home guys, new cam fitted

Discussion in 'Leon Mk1 (2000-2006)' started by Degsy, Apr 13, 2016.

  1. Degsy

    Degsy Active Member

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    Well got the Leon home this evening and shes all done drives like it did before cam failed.
    New Cam Kit, cam , buckets, shells.
    New cam belt and water pump
    x4 glow plugs
    oil and filters

    so made up to have her back, shes like an old pair of slippers you what i mean when you just feel comfortable and relaxed in something :D

    so decided I am going to sort boost pipes out as the the two in and out of the fmic the lugs are worn and definitely feel im loosing pressure here.
    so going to order some new seals and clips for all the others:
    I have the following numbers which i think are right but appreciate if anyone can confirm.
    turbo pressure hose's

    1J0145834AE
    1J0145762BF
    1J0145828R
    1J0145834AA
    1J0145838AG

    dont think I need all of these, need the two in and out of fmic, top one is ok,need the red one from turbo down i think or might get away with new seals and clips. Plastic one across the front is ok. will look better tomorrow but think im along the right lines.

    8 orings needed
    6 x 3C0145117F
    2 x 3C0145117

    if anyone has done a pipe upgrade and have any decent original hoses left lying around for pd150 ARL then drop me a message to discuss sale prices

    cheers guys
    D.
     
  2. Gaz7

    Gaz7 Active Member

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    The standard kit can be refreshed quite nicely by replacing the clips and seals, and using a needle file to reshape the lugs on the pipes.
     
  3. Degsy

    Degsy Active Member

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    cheers gaz good to know might go with two bottom ones in an out of fmic as they are the most worn and refresh seals and clips on the others then to start with.

    D.
     
  4. Gaz7

    Gaz7 Active Member

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    Although , it does depend on how badly the lugs are worn ! Have you looked at prices of standard boost hoses yet? Extortionate! Would be cheaper to front mount than replace them all!
     
  5. Degsy

    Degsy Active Member

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    yeah been looking tonight robbing gits for some hoses.
    car is high mileage and no plans for any performance upgrades so standard IC should be good enough its the crappy OEM pipes that let it down.

    can anyone confirm the part numbers listed are correct for 1,9 tdi pd150 ARL?

    might be looking at second hand if can get some in decent nick

    D.
     
  6. Thai-wronghorse

    Thai-wronghorse Active Member

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    Ripped from another site:

    *

    Part numbers...

    COMPONENTS:

    Intercooler*- 1J0145803H - apx £264 + VAT
    MAP sensor*- 038906051A - apx £44 + VAT

    PIPES:

    Turbo boost hose - 1J0145828R or 1J0145822E (dep on chassis no) - apx £80 / £112 + VAT
    Pancake pipe - 1J0145762BF - £88.54 + VAT
    O/S*intercooler*boost hose - 1J0145834AA - £53.42 + VAT
    N/S*intercooler*boost hose - 1J0145834AE - £35.95 + VAT
    Plastic boost pipe runs from N/S boost hose to EGR boost hose - 1J0145770AB - apx £152 + VAT
    EGR boost hose - 1J0145838AG - apx £44 + VAT

    CLIPS:

    Clips for red turbo boost pipe, 2 required - 1J0145769 - £1.11 + VAT
    Clip for O/S boost hose to pancake pipe - 1J0145769A - £1.10 + VAT
    Clip for*intercooler*to N/S & O/S boost hoses, 2 required - 1J0145769H - £0.84 + VAT
    Clip for N/S boost hose to plastic boost pipe - 1J0145769G - £0.46 + VAT
    Clip for EGR boost hose, 2 required - 1J0145769G - £0.46 + VAT

    SEALS:

    Seal for red turbo pipe, 43.95mm, 2 required - 3C0145117 - £3.67 + VAT
    Seal for O/S & N/S boost hoses, 61.90mm, 3 required (2 for O/S and 1 for N/S) - 3C0145117H - £3.67 + VAT
    Seal for N/S boost hose, 57,85mm, 1 required (fits smaller side of hose) - 3C0145117F - £4.92 + VAT
    Seal for EGR boost hose, 57,85mm, 2 required - 3C0145117F - £4.92 + VAT

    Additional info...
    * hoses when bought new include seals
    * pancake pipe when bought new comes with clips and mounting grommet
    * there are 3 sizes of seals; small 43.95mm, medium 57,85mm and large 61.90mm
    * revised seals; newer type seals are green in colour, the older were are black
    * revised clips; original ones on turbo for example (1J0145769) had rounded edges which meant boost pipe could pop off, advise fit new version if you have original.



    Sent from my HTC One_M8 using Tapatalk
     
  7. Degsy

    Degsy Active Member

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    Awesome mate cheers

    Sent from my HTC One_M8 using Tapatalk
     
  8. Degsy

    Degsy Active Member

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    Wow look at the wear on couple of the old buckets that came off the car
    [​IMG]

    Sent from my HTC One_M8 using Tapatalk
     

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